Sunday, 28 September 2014

#19 Car Engines – How Camshafts Work

     In the previous automotive article, we learnt about The 4 Stoke Cycle which involves the opening and closing of camshafts as the cylinders move up and down.


     But, did you know the typical car engine running at more than 4000 RPM have valves opening and closing for more than 2000 times per minute, or, 33 times per second?

     How do they work and why is this so? Continue to read on to find out more.

     As the camshaft spins, the lobes open and close the intake and exhaust valves in time with the motion of the piston. Before understanding the whole process, look at the instantaneous motion of the piston in relative to the valves’ opening and closing from time to time.

     When the piston moves downward in the intake stroke, the intake valve opens. It opens to enable more air to come in and fuel to be injected into the space as the piston descends to the bottom. The intake valve would close right as the piston bottoms out.

     On the other hand, just as the piston bottoms out, the exhaust valve would open to enable the release of waste exhaust.

     A Single Overhead Cam Engine (SOHC) denotes an engine with one cam per head. For SOHC engine with an inline 4-cylinder or inline 6-cylinder, it will have one cam. Meanwhile, for V6 or V8 configurations, it will have two cams per head.
SOHC

     A Double Overhead Cam Engine (DOHC) has two cams per head. So inline engines have two cams, and V engines have four. One of the obvious reasons to use double overhead cams is to allow the usage of more intake and exhaust valve. More valves denote the gases can flow more freely with more opening for them to flow through. Hence, producing higher power output.
DOHC

     As mentioned earlier, DOHC engine allows the usage of more valves per cylinder. If a SOHC engine could allow 4 valves per cylinder, let say, having a DOHC engine would not be useful as it carries an additional weight.

     In order to promote effective and efficient combustion, DOHC engines are equipped with a spark plug located in the middle of the combustion chamber.

     On the contrary, a SOHC engine has its camshaft placed in the middle of the head in order to drive both the intake and exhaust valves.

     As a result, the spark plug could not be located at the optimum location as DOHCs do. Below is the comparisons of the pros and cons of both types of engines.
  
SOHC
DOHC
   Better starting torque

   Lower peak torque and horsepower
   Lower starting torque (Additional weight of valve trains)

    Greater peak torque and horsepower

  Easier to implement variable valve timing technologies.

     A pushrod engine has similar configurations to SOHC and DOHC engines. The valves are located in the head, above the cylinder. The key difference is that the camshaft is inside the engine block, rather than in the head.

     We learned a great deal about the operations of camshafts today. It is all how the camshafts and crankshafts are synchronized by a connector known as the timing belt.

     Next, we looked at how the SOHC and DOHC engines work by comparing their characteristics. Lastly, we get to know the pushrod engine in frivolous manner.

     In the next automotive article, we will look at how a car’s suspensions work. The article consists of two parts and the first edition of it will cover several topics such as the suspensions parts, components, etc. Be sure not to miss one of the most unmissable automotive article yet!

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By: Vincent Ti

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